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Transforming a 90-year-old National Express depot into a net zero facility.

Discover how we combined sustainable technologies and designs to future-proof Birmingham’s bus depot while creating a better working environment for 450 staff.

Read time - 2 minutes
Transforming a 90-year-old National Express depot into a net zero facility.
SPV panels
150
Green roofing
432
m2
Electric vehicle bays
14

When National Express West Midlands needed to transform their 90-year-old legacy depot, they saw an opportunity to combine operational efficiency with environmental responsibility. Working with Birmingham City Council and contractor BAM, we helped them upgrade their energy infrastructure and refresh their facility for a net zero future. By fitting out the facility with innovative mechanical and electrical systems, we’ve put National Express’s Birmingham Perry Barr depot on the front foot for decarbonised travel networks while improving working conditions.

What do you need to know

Zenergi was appointed by the building contractor, BAM, to lead on the mechanical and electrical design for this transformative project. We were excited about the opportunity to replace a depot that had operated since 1932, when energy efficiency wasn’t a consideration, reimagining a facility that would support the UK’s 2050 net zero target.

We designed an innovative solution for the new 6.5-acre site, with facilities to accommodate more than 170 buses across 12 maintenance bays, 3 fuel bays and 4 wash bays. Our approach integrated multiple sustainable technologies including 150 commercial Solar PV Panels, hybrid heating systems with Air Source Heat Pumps, electric overhead radiant panels and Variable Refrigerant Flow systems. This eliminated the need for gas onsite entirely.

Why it matters

As transport facilities are updated and evolved, they represent a huge opportunity for improving sustainability practice. Large-scale sites like these need efficient systems that support operational demands while looking forward to future decarbonisation. Our design for National Express created exactly that: a modern infrastructure that performs better today, while using renewable energy sources that secure future operations.

The 432m² green roof with 22-species planting mix improves air quality and creates wildlife habitats, while the green wall on acoustic panelling reduces noise pollution. We created rainwater harvesting facilities for chassis washing and a self-contained water recycling system for bus washes. Most importantly, we designed 14 Electric Vehicle Charging stations with capacity to accommodate a full fleet of electric buses, ensuring the depot is ready for the transport sector’s inevitable transition to zero-emission vehicles.

What we think

National Express's Perry Barr depot project shows that you can have the best of both worlds when you update transport infrastructure. We’ve implemented integrated systems that support both operational excellence and environmental responsibility. As a partnership, we’re proud to say that we’ve managed to achieve ambitious sustainability targets while creating better working environments for their teams."

Nick Drake

Director of Net Zero

Zenergi

What the local community thinks

This investment in a new depot is helping lay the foundations for a cleaner bus network of the future. It’s great that Perry Barr, which is undergoing such a significant transformation, is at the heart of this green progress.”

Cllr Ian Ward

Leader of the Council

Birmingham City Council

What difference it made

Our specialist M&E design delivered a modern new facility, setting a high standard for National Express’s operational and environmental performance. As a team, we:

Delivered a zero-gas facility through innovative hybrid heating combining multiple renewable technologies

Implemented comprehensive sustainability features including a green roof, rainwater harvesting, and water recycling systems

Created infrastructure supporting a future electric bus fleet transition with 14 dedicated EV charging bays

Electric Vehicle (EV) Charging

Our full service solution enables you to future-proof your site and prepare for a decarbonised future with a seamless transition to electric vehicle charging infrastructure. Our tailored solutions are designed to meet your needs now and in the future.
Find out more

Mechanical and Electrical Design

We incorporate energy-saving measures into building design, leveraging renewable energy options and implementing decarbonisation strategies. We can help you achieve your sustainability goals, optimise building performance and reduce costs, all while reducing your carbon footprint and contributing to a more sustainable future.
Find out more

Siteworks

With in-depth knowledge of complex siteworks processes, we can oversee any size of project, from single supply to multiple services, liaising with distribution networks, suppliers, and meter operators. We can resolve complex queries and assist with faults, communications, diagnostic issues and metering roll out projects.
Find out more

Solar PV

Embrace renewable energy to improve operational efficiency, save money and reduce carbon emissions. We'll help you reduce reliance on grid-imported electricity and avoid exposure to the volatile wholesale energy market, while demonstrating a commitment to sustainable energy and net zero targets.
Find out more

Explore the services we provided to deliver positive change for National Express:

Whether you’re planning major transport infrastructure upgrades or exploring sustainable facility design, we understand the unique challenges operators face in balancing efficiency with environmental responsibility. Pulling together our technical expertise and transport sector experience, you’ll have a partner who delivers results – and helps you prepare your operations for future net zero goals.

Ready to transform your transport infrastructure for net zero operations?

Start a conversation with one of our specialist energy consultants today.

Contact us

Explore the services we provided to deliver positive change for National Express:

Electric Vehicle (EV) Charging

Electric Vehicle (EV) Charging

Electric Vehicle (EV) Charging

Electric Vehicle (EV) Charging

Our full service solution enables you to future-proof your site and prepare for a decarbonised future with a seamless transition to electric vehicle charging infrastructure. Our tailored solutions are designed to meet your needs now and in the future.
Find out more
Mechanical and Electrical Design

Mechanical and Electrical Design

Mechanical and Electrical Design

Mechanical and Electrical Design

We incorporate energy-saving measures into building design, leveraging renewable energy options and implementing decarbonisation strategies. We can help you achieve your sustainability goals, optimise building performance and reduce costs, all while reducing your carbon footprint and contributing to a more sustainable future.
Find out more
Siteworks

Siteworks

Siteworks

Siteworks

With in-depth knowledge of complex siteworks processes, we can oversee any size of project, from single supply to multiple services, liaising with distribution networks, suppliers, and meter operators. We can resolve complex queries and assist with faults, communications, diagnostic issues and metering roll out projects.
Find out more
Solar PV

Solar PV

Solar PV

Solar PV

Embrace renewable energy to improve operational efficiency, save money and reduce carbon emissions. We'll help you reduce reliance on grid-imported electricity and avoid exposure to the volatile wholesale energy market, while demonstrating a commitment to sustainable energy and net zero targets.
Find out more

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