Manufacturing and Industrial

Strengthen your operational performance through smarter energy management.

Integrated energy strategies for manufacturing organisations

Align procurement, compliance and efficiency to enhance your margin.

When energy is one of your largest operational costs, fragmented solutions limit performance.

Volatile markets, evolving regulation and production-driven demand profiles make energy management increasingly complex. Securing the right contract is only one part of the equation – you also need to unlock reduction schemes, maintain full compliance and optimise consumption without disrupting output.

With Zenergi as your strategic partner, you gain coordinated expertise across procurement, compliance and operational efficiency –  delivering measurable savings while reducing risk and administrative burden.

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Your focus is production. Ours is energy performance.

We understand the realities of energy-intensive manufacturing.

Which is why Zenergi operates as a single, accountable partner - integrating procurement, compliance and optimisation into one commercial strategy that reduces risk and protects performance, especially in areas where energy exposure directly affects manufacturing operations:

Regulatory complexity and compliance exposure

Energy and carbon regulation continues to expand in scope and scrutiny. From ESOS and SECR to CCAs, EII and CBAM, compliance failures carry financial and reputational risk – while keeping pace demands dedicated expertise.

Market volatility and contract risk

Energy price movements directly impact margin. Without informed procurement strategy and active risk management, renewal decisions can quietly erode profitability.

Unlocking reduction schemes and incentives

Significant savings often sit within reduction mechanisms – including CCAs, EII eligibility and time-of-use optimisation under Market-wide Half-Hourly Settlement (MHHS). Accessing them requires technical, regulatory and commercial alignment.

Carbon transparency and competitive pressure

Customers and supply chains increasingly expect credible carbon data. Measuring Scope 1–3 emissions, aligning with SBTi pathways and preparing for mechanisms such as CBAM requires structured, defensible net zero reporting.

Operational stretch and internal capacity

Managing supplier queries, reporting requirements and energy performance analysis consumes valuable internal resource – diverting focus from core production priorities.

Hidden inefficiencies in energy-intensive processes

Manufacturing environments often contain untapped optimisation potential. Identifying and implementing improvements without disrupting output requires detailed data and engineering insight.

Discover a strategic energy partnership which delivers commercial impact

We provide solutions for energy-intensive UK manufacturers to reduce utility procurement risk, unlock cost reduction schemes and optimise operational performance, whilst delivering reliable, data-driven results.

£8.2

million

in savings for clients through energy reduction schemes in 2025
223,396

MWh

energy savings identified in ESOS Phase 3
£33.5

million

cost savings identified in ESOS Phase 3
£5.6

million

in savings from Climate Change Agreements scheme in 2025
£1.2

million

in savings from the Energy Intensive Industries scheme in 2025
Get in touch
Maximise value across energy management overheads

Supporting your energy-intensive organisation with a complete solution.

Our integrated approach brings together compliance, procurement, operational optimisation and carbon strategy into one accountable model. Designed for large energy users, these capabilities work in unison to reduce exposure, unlock eligible cost reduction schemes and deliver measurable, sustainable savings.

Market Watch being viewed on tablet

Comply

Fulfil your regulatory obligations with ease. From ESOS and SECR to CCAs and EII, we’ll safeguard your operations, while ensuring you benefit from eligible cost reduction schemes.

Comply

Deliver

We’ll ensure your buildings and equipment are as energy efficient as possible, releasing savings for decarbonisation and renewable energy solutions.

Deliver

Buy

Leverage our experienced procurement and risk team’s extensive market knowledge to protect your budget and choose a contract that works for you.

Buy
Lady carrying Greener Schools Index

Net Zero

Turn carbon reduction ambitions into practical action. From measuring emissions to developing a realistic net zero roadmap, we simplify the process and provide clear guidance at every stage.

Net zero
Our partnership journey

How we help you.

Our approach is designed to bring structure, clarity and measurable results to complex manufacturing environments. From initial diagnostic through to ongoing optimisation, we work alongside your leadership team to identify risk, quantify opportunity and implement solutions that protect margin and strengthen operational performance. Every partnership is tailored to your production profile and commercial priorities - but it begins with a clear, strategic assessment.

1. Consultative discovery

Gain a clear view of your current compliance position, commercial exposure and efficiency opportunity. We begin with a focused, in-person review of your production environment, regulatory obligations and procurement strategy — including readiness for upcoming requirements such as ESOS Phase 4.

No cost. No obligation. Strategic clarity.

Identify inefficiencies and risk through detailed, data-led assessment of your site performance. Using advanced auditing tools, our technical specialists review metering, operational consumption patterns and asset efficiency to quantify savings and optimisation potential.

Transparent fixed fee. Clear scope.

Receive a clear, data-driven roadmap for your strategic site planning, empowering you to make informed decisions. Based on the audits we’ll provide a prioritised plan that outlines compliance requirements, cost reduction opportunities and implementation pathways  – with clear financial impact and ROI.

Fully costed. Commercially focused. No obligation.

Implement cost-effective agreed solutions, with all complexities seamlessly managed by us. We’ll deliver agreed solutions with minimal disruption to production. From lighting upgrades and power purchase arrangements to TM44 inspections and metering optimisation, we manage delivery end-to-end with clear accountability.

No upfront cost. Fixed service fee. Seamless delivery.

Navigating the energy market, budgets, supplier relationships and billing accuracy across large sites creates significant administrative pressure. We provide proactive oversight – securing competitive pricing, supporting forward budget planning and resolving invoice discrepancies before they impact performance. The result is greater control, reduced internal burden and sustained operational resilience.

Proactive oversight. Reduced exposure. Sustained control.

Turning your energy data into sustained advantage. We empower your team with powerful insights through our market-leading Zenergi Portal, allowing you to own greater control of your energy management. Through dedicated account management our team continuously monitors and optimises your usage too; identifying further opportunities for efficiency and savings on your behalf.

Data-driven insight. Continuous improvement. Long-term impact.

Proven results for manufacturing leaders

Case Study

How Glenmorangie’s energy costs halved through strategic building optimisation

 

 

When Glenomrangie faced high energy costs and inconsistent temperature control, they knew that addressing these challenges would benefit both their bottom line and environmental impact. Discover how our targeted solution delivered remarkable efficiencies without major capital expenditure.

 

 

Glenmorangie
The entire Glenmorangie team is delighted with the support Zenergi Group offer and the way they conduct their business – very professional. We have achieved savings of 55% during this period and identified areas to focus and maintain savings in a structured approach going forward."
Michael Scotland Facilities & Projects Director
Demystifying the complex world of carbon reporting

Getting to grips with Scope 3

Supplier emissions can account for 80-95% of a company footprint – so knowing where, and which suppliers are responsible allows for more easily targeted actions and engagement. This white paper explores practical ways to help you tackle Scope 3 and uncover hidden value in your emissions strategy.

Download
One accountable energy partner. Complete commercial oversight.

From compliance to procurement.

Zenergi unites regulatory compliance, risk-managed procurement and operational optimisation within a single accountable relationship. Instead of fragmented providers and siloed decisions, you gain clear oversight that protects margin, reduces exposure and strengthens long-term performance across your sites.

Net zero

Zenergi

Comply

Deliver

Buy

Comply
Deliver
Buy
Net Zero

Comply

Our team of experts will help you navigate the complex world of carbon compliance and reporting. We’ll help you understand your obligations and provide you with the tools and knowledge to meet them.

Our Comply Products

Deliver

We’ll define your environmental potential, accelerating your progress to net zero. Our specialists will deliver services that minimise the impact of your built environment and lower your energy consumption.

Our Deliver Products

Buy

Navigate the turbulent world of energy with confidence.

Our market experts will guide and streamline your procurement strategy and make utility management simpler and more efficient.

Our Buy Products

Net Zero

Our passion is net zero and we want to help you achieve this goal.

We’ll create a tailored roadmap to help you realise a sustainable future efficiently and economically.

Our Net Zero Products

Turning energy into a competitive manufacturing advantage.

We work alongside manufacturing leaders to reduce inefficiencies, protect margin and optimise performance - helping you operate more efficiently and compete with greater confidence.

Book a strategic review

How Climate Change Agreements motivated Koito Europe Ltd to save over £100,000 annually.

Discover how our partnership approach to Climate Change Agreement management delivers sustained savings for this leading vehicle lamp manufacturer.

John Netherwood

Chief Operations Officer

Zenergi

ESOS audit identifies £4 million in cost savings.

Explore how our ESOS Phase 3 audit uncovered a 5% energy reduction and a two-year ROI for a FTSE 250 food and drink manufacturer.

Energy reduction
33,093 MWh
Cost savings
£4.1 million
Carbon reduction
6,219
tCO2e

Unlocking £5 million in savings with ESOS compliance

How a global renewable energy leader turned ESOS into a strategic opportunity for efficiency and sustainability.

Energy savings
26,000,000 kWh
Carbon reduction
8,300 tCO₂e
Cost savings
£4.91 million

Greener transport: helping Gregory Group meet ambitious goals.

A science-led partnership with one of the UK’s largest transport groups that led to impressive net zero acceleration.

Harry Eaves

Senior Energy Consultant

Zenergi

A transport transformation: How TfGM is driving Greater Manchester's carbon neutral future.

Discover how our partnership helped Transport for Greater Manchester accelerate toward their 2038 net zero target.

Total saving
£
170,000
Carbon dioxide reductions
410
tCO2e
Solar PV solutions
510,000
kWh

Uncovering potential energy savings of 26% for East Sussex County Council

Discover how we identified potential annual savings of more than £52,000 for a progressive Local Authority with ambitious net zero targets

Identified energy savings
1,042,371 kWh
Identified cost savings
£52,567
Identified carbon savings
194
tCO2e

Annual saving of £61,000+ and immediate ROI from TM44 A/C Inspection.

Discover how a global data centre accessed major operational savings and maintained compliance.

Saving from cleaning the chillers
£
40,000+
Saving from adjusting the schedules
£
21,000+
Saving from upgrading the chillers
£
337,000+

Powering a historic dining hall for St John’s School.

Our Siteworks team streamlined a complex meter installation to meet ambitious timescales and ensure a new dining hall opened on time.

Karina Joshi

Strategic Customer Success Manager

St John's School Customer Success Manager

Bill Validation case study for independent school

How one conversation led to a £107,000 refund for a leading independent boarding school

Billy Pryke

Strategic Customer Success Manager

How our energy audit identified savings of £50,000 for E-ACT.

Discover how our exciting new programme for Multi-Academy Trust, E-ACT, identified huge carbon and cost savings in just six months.

Identified energy savings
246,193
kWh
Identified carbon savings
48.16
tCO2e
Identified cost savings
£
50,114

Discover how our energy audits highlighted £94,955 of annual savings for Aldermore Bank.

We’re helping Aldermore Bank to reduce carbon emissions and cut costs – all while keeping the bank’s net zero strategy firmly on track.

Total carbon saving
172.6
tCO2e
Total annual cost saving
£
94,955

Halving Glenmorangie’s energy costs through strategic building optimisation.

Discover how our partnership helped a whisky giant transform their facility’s energy efficiency with targeted solutions.

Estimated annual electricity consumption savings
59
%
Estimated annual gas consumption savings
52
%
Estimated annual overall energy savings
55
%
How we helped Danes Educational Trust unlock £166,000 for carbon reduction.

How we helped Danes Educational Trust secure £166,000 for carbon reduction.

Phase 2 LCSF grant awarded
£
39,000

Leigh Academies Trust saves £500,000+ through flexible energy purchasing.

Discover how a 10+ year partnership helped one of the country’s largest and most established Multi-Academy Trusts navigate a turbulent energy market

Achieved savings: Year one
£
399,311
Forecast savings: Year two
£
200,287
Forecast savings: Year three
£
43,511

Partnering with PR Associates to drive compliance and energy efficiency in schools.

We’re helping to ensure over 100 schools have the confidence to focus on their priorities – all while remaining compliant and optimising efficiency.

Simon Watts

Partnerships Manager

Zenergi

Contact our team today

Our dedicated team are ready to take the weight away, so you can focus on what you do best.

1Our Flexible Purchasing Zen Secure electricity basket beat the market price by 33%, based on October 24 annual period versus average price the customer would have achieved.
2Based on October 24 annual versus average price customer would have achieved